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As
the name suggests, the surface-set diamond bit differs
from the impregnated
diamond type in that they are set with a single
layer of natural drill diamond on the working surfaces
of the bit crown in a pre-determined pattern.
The diamonds are mounted in a bit crown
powdered metal matrix body that is fused to a steel
tool body or shank. Unlike impregnated diamond bits
where the controlled erosion of the powdered metal bit
crown is desirable to expose new diamond crystals, the
metal bond matrix used for all Dimatec surface-set bits
is extremely tough and wear resistant. The function
of the bit crown matrix body on a surface-set bit is
to securely hold the diamonds in position throughout
the operational life of the bit.
Surface-Set
diamond bits are primarily recommended for use in drilling
relatively soft, abrasive, unconsolidated formations
that are not effectively drilled by impregnated diamond
bits. They are also recommended for use in drilling
harder formations where the available rotational
speeds and bit
loads are insufficient to use impregnated diamond
bits due to drilling equipment limitations.
In
most cases, surface-set diamond bits will provide higher
rates of penetration than impregnated
diamond bits in softer formations due largely to
the greater degree of exposure of the individual diamond
crystals. However, as they are set with only a single
layer of diamond crystals, surface-set diamond bits
will generally yield a lower overall bit life than impregnated
diamond bits.
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